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Flexibility: Building and Managing the Dynamically

Competing in the Information Age: Strategic Alignment

in Practice, Jerry N.Luftman,ed, (New York: Oxford

Transformation of Organizational Knowledge for

Discontinuity in Industrial Societies, Suzanne Berg e r

and Michael J. Piore,ed(Cambridge, England:

edition, James W. Cortada and John A. Wo o d s ,

Opportunities for Technological Improvement In

Design:Using Variety Effectiveness to Reduce Total Cost

One Future: Building Relationships One Customer at a

CAD/CAM

CNC

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2.4.2 CAD/CAM

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(St. Louis, MO: Cass Information Systems, June 5, 1995), Figure 9,

Supporting Data Table I; 1995 figure estimated by Mr. Delaney.

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12

million U.S. corporations in 179 industries.

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24

25

Car Sales Forces Nissan to Start Cutting Swollen

2. Robert V. Delaney, Sixth Annual State of Logistics

Report (St. Louis. MO: Cass Information Systems,

June 5, 1995), P. 5 .

3. Ibid., Figure 8.

4. James P. Womak, Daniel T. Jones, and Daniel Roos,

The Machine that Changed the World (New Yo r k :

Rawson Associates, 1990), p.92.

5. William A. Wheeler, III, JIT Client Engagement

Results (Burlington, MA: 1988) Coopers & Ly b r a n d

Center for Manufacturing Te c h n o l o g y.

no.8 (February 1991), pp. 54-57.

7. W h e e l e r, JIT Client Engagement Results.

8. Womack et al., The Machine that Changed the Wo r l d .

November 1, 1993.

Fortune, August 22, 1994, p.86.

12. A. Ansari and B. Modarress, Just-In-Ti m e

Purchasing (New York: Free Press, 1990), p.41.

13. Kiyoshi Suzaki, The The New Manufacturing

Challenge, Techniques for Continuous Improvement

(New York: Free Press, 1987), p.43.

14. Scott F. Merlis of Morgan Stanley & Co. Quoted in

Business week, July 11, 1994, p.11 2 .

15. Robert Lacey, Ford, The Men and the Machine

(Boston: Little, Brown and Company, 1986), p.302.

Week, July 11, 1994, p.111 .

17. Robert H. Hayes, Steven C. Wheelwright, and Kim

B. Clark, Dynamic Manufacturing, Creating the

Learning Organization (New York: Free Press,

1988), p.270.

Best Plants (Cleveland, OH: Penton Publishing,

1 9 9 5 ) .

Industry Week, July 5, 1995, pp.59-62.

20. I b i d .

21. Ansari and Modarress, Just-In-Time Purchasing,

p . 4 4 .

23. The Economist, December 12, 1992, pp.79-80.

24. E.C.Huge and A.D. Anderson, The Spirit of

to the New Mind Set (Homewood, IL: Dow Jones-

Irwin, 1988).

Management Journal 35, no.1 (First Quarter, 1994),

p p . 5 - 7 .

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6

7

143 5625 . 5 16 . 1 91 2 . 3

25 0 03 . 7 6( 2 . 9 5 )( 1 7 8 . 5 )

35 31 0 . 8 9( 5 9 . 4 5 )( 6 4 5 . 9 )

42 0794 . 9 1( 5 . 9 7 )( 2 2 1 . 6 )

55 6707 . 9 50 . 3 6( 9 3 . 4 )

611 1695 . 4 95 . 5 71 . 5

74 2 33 . 7 45 . 2 84 1 . 2

8

9

Car Sales Forces Nissan to Start Cutting Swollen

2. H. Thomas Johnson and Robert S. Kaplan, Relevance

Lost, The Rise and Fall of Management Accounting

(Boston: Harvard Business School Press, 1987), p.2.

6. Robin Cooper, Robert Kaplan, Lawrence Maisel,

Eileen Morrissey, and Ronald Oehm, Implementing

Activity - Based Cost Management (Montvale, N.J.,

Institute of Management Accountants, 1992)

Accounting for World - Class Manufacturing, ed. by

Lamont F. Steedle (Montvale, N.J., Institute of

Management Accountants, 1990), p.122.

September 1993, pp.22-27.

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Car Sales Forces Nissan to Start Cutting Swollen

2. Brian H.Maskell, Software and the Agile

Manufacturer (Portland, OR: Productivity Press,

1994), p.335.

of Manufacturing Excellence, ed. Robert S. Kaplan

(Boston: Harvard Business School Press, 1990),

p . 2 9 3 .

Week 244, no.11 (June 5, 1995), pp.59-62.

5. Venkat Mohan, President and chief operating off i c e r,

CADIS Inc., Boulder, Colorado.

Week 224, no.10 (May 15, 1995), pp.27-30.

7. Michael R. Ostrenga, Terrence R. Ozan, Robert D.

McIIhattan, Marcus D. Harwood, The Ernst & Yo u n g

Guide to Total Cost Management (New York: John

Wiley & Sons, 1992), p.150.

8. Marshall Fisher, Anjani Jain, and John Paul

M a c D u ffie, Strategies for Product Va r i e t y, Lessons

from the Auto Industry (Philadelphia: The Wharton

School, University of Pennsyvania, October 9, 1992,

revised January 16, 1994).

9. Eric Teicholz and Joel N.orr, Computer Integrated

Manufacturing Handbook (New York: McGraw-Hill,

1987), p.96.

10. CADIS-PMX (Parts Management eXpert) is

available from CADIS, Inc., 1909 26th Street,

B o u l d e r, Colorado 80302; (310) 440-4363.

12. CADIS case study, CADIS, Inc., Boulder, Colorado.

14. Kiyoshi Suzaki, The New Manufacturing Challenge,

Techniques for Continuous Improvement (New Yo r k :

The Free Press, 1987).

15. Richard J. Schonberg e r, Japanese Manufacturing

Techniques; Nine Hidden Lessons in Simplicity

(New York: The Free Press, 1982); World Class

Manufacturing; The Lessons of Simplicity Applied

(New York: The Free Press, 1986).

1

30, 1990.

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62

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1. David M.Anderson, Design for Manufacturing,

Optimizing Cost, Quality, and Ti m e - t o - M a r k e t

(Lafayette, CA: CIM Press, 1990).

2. Phillip Crosby, Quality is Free (New York: Mentor

Books, 1979).

3. James Womak, Daniel Jones, and Daniel Roos, The

Machine That Changed the World (New Yo r k :

Rawson Associates, 1990; paperback: New Yo r k :

Harper Perennial, 1991)

4. Kiyoshi Suzaki, The New Manufacturing Challenge,

Techniques for Continuous Improvement (New Yo r k :

Free Press, 1987).

5. James H.Saylor, TQM Field Manual (New Yo r k :

McGraw-Hill, 1992), chaps.3 and 4.

6. Jordan D. Lewis, The Connected Corporation , How

Leading Companies Win Through Customer- S u p p l i e r

Alliances (New York: Free Press, 1995), chap.8; and

Womack et al., The Machine That Changed the

World, chap.6.

7. Lewis, The Connected Corporation , p.38.

8. Ibid.

9. Peter F. D r u c k e r, Managing in a Time of Great Change

(New York: Truman Talley Books / Dutton, 1995),

p . 11 7 .

Fortune, August 22, 1994, p.82.

11. Eliyahu M. Goldratt, The Goal (New York: North

River Press, 2n dr e v. Ed., 1992), p.268.

November 28, 1994, p.62.

14. Marshall Fisher, Anjani Jain, and John Paul

M a c D u ffie, Strategies for Product Variety: Lessons

From the Automobile Industry (Philadelphia:

Wharton School, University of Pennsylvania,

January 16, 1994), p.26.

15. Ibid.,p.31.

16. B.Joseph Pine, II, Don Peppers, and Martha Rogers,

Harvard Business Review, March-April 1995, p.103.

Fortune, December 11, 1995, p.180.

18. Robert V. Delaney, Sixth Annual State of Logistics

Report (St. Louis, MO: Cass Information Systems,

June 5, 1995), Figure 8.

jointly by the Operations Research Society of America

and the Institute of Management Sciences), pp.20-27.

20. D r u c k e r, Managing in a Time of Great Change.

Journal , November 1, 1994, p.1.

26. Michael R.Ostrenga, Terrence R. Ozan, Robert D.

McIIhattan, Marcus D. Harwood, The Ernst &

Young Guide to Total Cost Management (New Yo r k :

John Wiley & Sons, 1992).

Accounting, April 1988.

28. H.Thomas Johnson and Robert S. Kaplan, Relevance

Lost, The Rise and Fall of Management Accounting

(Boston: Harvard Business School, 1991).

29. I b i d .

30. Ostrenga et al., Total Cost Management, p.27.

31. Douglas T. Hicks, Activity-Based Costing for Small

and Mid-Sized Business, An Implementation Guide

(New York: John Wiley & Sons, 1992), p.20.

32. Johnson and Kaplan, Relevance Lost.

33. Robin Cooper, Robert S. Kaplan, Lawrence S. Maisel,

Eileen Morrisey, Ronald M. Oehm, Implementing

Activity-Based Cost Management (Montvale, NJ:

Institute of Management Accountants, 1992), p4.

34. Johnson and Kaplan, Relevance Lost.

35. Ostrenga , et al., Total Cost Management, p.146.

36. Johnson and Kaplan, Relevance Lost.

37. I b i d .

38. Peter M. Senge, The Fifth Dicipline, The Art and

Practice of The Learning Organization (New Yo r k :

Doubleday / Currency, 1990).

1986, p.87.

40. Steven L. Goldman, Roger N. Nagel, and Kenneth

Preiss, Agile Competitors and Virtual Org a n i z a t i o n s ;

Strategies for Enriching the Customer (New Yo r k :

Van Nostrand Reinhold, 1995), pp.18, 170.

Computerworld, November 22, 1993, p.95.

Week, April 19, 1993, p.38.

44. I b i d .

Business Week, 21st Century Capitalism Issue,

1994, p.158.

Measures of Manufacturing Excellence , ed. Robert

S. Kaplan (Boston: Harvard Business School, 1990)

p p . 2 9 2 - 9 3

48. Ibid, 294-296.

Accounting , September 1993, pp.22-27.

50. Ostrenga , et al., Total Cost Management.

51. Cooper et al., Implementing Activity-Based Cost

Management, p.7.

52. Johnson and Kaplan, Relevance Lost.

53. Ostrenga , et al., Total Cost Management, p.32.

54. Cooper et al., Implementing Activity-Based Cost

Management, p.296.

55. Douglas T. Hicks, Activity-Based Costing for Small

and Mid-Sized Business, An Implementation Guide

(New York: John Wiley & Sons, 1992), p.9.

56. Ibid, p.14.

57. Ibid, p.7.

58. Ibid, p.8.

59. Ibid, p.35.

60. A.Ansari and B. Modarress, Just-In-Ti m e

Purchasing , (New York: Free Press, 1990), p.44.

61. Cooper et al., Implementing Activity -Based Cost

Management, pp.6, 25, 256.

62. Ibid, p.5.

Merz and Hardy.

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33

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2. William A. Wheeler, III, JIT Client Engagement

Results, (Burlington, MA: Coopers & Lybrand Center

for Manufacturing Te c h n o l o g y, 1988).

Management Journal 34, no.2 (Second Quarter 1993),

p p . 3 8 - 4 2 .

5. Association of Manufacturing Excellence plant tour,

Compaq Computer, Houston Texas, February 2-3,

1 9 8 9 .

6. Kiyoshi Suzaki, The New Manufacturing Challenge;

Techniques for Continuous Improvement, video

p r o g r a m .

1 9 9 5 ) .

8. William H. Davidow and Michael S. Malone, The

Virtual Corporation, Structuring and Revitalizing the

Corporation for the 21st Century (New York: Edward

Burlingame Books/Harper Business unit of

HarperCollins, 1992).

9. Steven L. Goldman, Roger N. Nagel, and Kenneth

Preiss, Agile Competitors and Virtual Org a n i z a t i o n s ,

Strategies for Enriching the Customer (New Yo r k :

Van Nostrand Reinhold, 1995), chap.6.

10. Hall, Zero Inventories.

11. Shingo, A Revolution in Manufacturing.

12. Suzaki, The New Manufacturing Challenge,

Techniques for Continuous Improvement, chap.3.

13. Suzaki, The New Manufacturing Challenge,

Techniques for Continuous Improvement, video

program.

14. Richard J. Schonberg e r, Just in Time: A Comparison

of Japanese and American Manufacturing

Techniques (Norcross, GA: Industrial Engineering &

Management Press, 1984), p.29.

15. Edward J. Hay, The Just-in-Time Breakthrough

(New York: John Wiley & Sons, 1988), p.33; and

Shigeo Shingo, A Study of the Toyota Production

System from an Industrial Engineering Vi e w p o i n t

(Portland, OR: Productivity Press, 1989).

18. S c h o n b e rg e r, Just in Time: A Comparison of

Japanese and American Manufacturing Te c h n i q u e s .

19. Hall, Zero Inventories.20. Robert A. Inman and L.D.

Production and Inventory Management Journal 33,

no.1 (1992), pp.55-58.

no.8 (February 1991), pp.54-57.

22. Richard J. Schonberg e r, World Class Manufacturing,

The Lessons of Simplicity Applied (New York: Free

Press, 1986), p.83.

23. Ibid., pp.229-236.

24. Suzaki, The New Manufacturing Challenge,

Techniques for Continuous Improvement, chap.6.

25. Kenichi Sekine, One Piece Flow, Cell Design for

Transforming the Production Process (Portland, OR:

Productivity Press, 1992).

26. Hall, Zero Inventories.

27. Richard J. Schonberg e r, Japanese Manufacturing

Techniques, Nine Hidden Lessons in Simplicity New

York: Free Press, 1982), p.223.

28. Yasuhiro Monden, Toyota Production System, An

n d

Integrated Approach to Just-in-Time, 2e d .

(Norcross, GA: Industrial Engineering and

Management Press, 1993), chap.18.

30. S c h o n b e rg e r, Japanese Manufacturing Te c h n i q u e s ,

p . 2 2 7 .

31. Monden, Toyota Production System, An Integrated

Approach to Just-in-Time, pp.29-30.

32. Ibid., p.27.

33. Robert Amsden, Howard Butler, and Davida

Amsden, SPC Simplified (New York: Quality

Resources, 1989).

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AMR Report, May 1994, p.4.

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31 3 2

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1. Charles J. Nuese, Building the Right Things Right , A

New Model for Product and Technology Development

(New York: Quality Resources, distributed by

AMACOM book, American Management

Association, 1995 ).

Accounting, April 1988.

19, 1994), pp. 215-224.

4. Tom Peters, Alfred A. Knopf, Liberation

Management, (New York: 1992), pp.124, 728.

(Dearborn, MI: Society of Manufacturing Engineers,

7. B. Joseph Pine, II, Don Peppers, and Martha Rogers,

Harvard Business Review, March-April 1995, p.103.

9. Antalys, 1697 Cole Blvd., Golden, CO 80401; (303)

2 7 4 - 3 0 0 0 .

10. Calico Te c h n o l o g y, 4 North Second Street, San Jose,

CA 95113; (408) 975-7400.

11. Concentra, 21 North Avenue, Burlington, MA

01803; (617) 868-2800.

12. CWC, 1983 Premier Drive, Mankato, MN 56002;

(507) 388-5000.

13. Logia, 290 Deer Trial Court, Barrington, IL 60010;

(847) 382-0680.

14. Trilogy Development Group, 6034 West Courtyard

Drive, Suite 130, Austin, TX 78730; (512) 794-

5 9 0 0 .

Week, April 19, 1993, p.38.

(July 1995), pp.84-99.

17. Parametric Technology Corporation, 128

Technology Drive, Waltham, MA 02154; (617) 894-

7 111 .

18. The Synthesis Company, 2120 Ellis St., Bellingham,

WA 98225; (206) 671-0417.

19. Autodesk, Inc., 111 McInnis Parkway, San Rafael,

CA 94903; (800) 964-6432.

(May 25, 1995), p.106.

Machine Design 117, no.12 (December 1995), p.74.

22. I n t e rgragh Corporation, Huntsville, AL, (800) 345-

4 8 5 6 .

23. Trilogy Development Group, 6034 West Courtyard

Drive, Suite 130, Austin, TX 78730; (512) 794-

5 9 0 0 .

Computerworld, November 22, 1993, p.95.

25, 1995), pp.82-96.

Mechanical Engineering 117. No.12 (December

1994), pp.66-67.

30. Ibid.

1995), p.24.

(October 1995), pp.88-90.

(November 1995), p.24.

281

283

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297

299

. Copyright, Mentor Graphics Corporation.

301

303

305

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313

315

317

1. James Womack, Daniel Jones, and Daniel Roos, The

Machine that Changed the World (New York: Rawson

Associates, 1990; paperback edition, Harper

Perennial, 1991).

2. Michael L. Dertouzos, Richard K. Lester, and Robert

M. Solow, Made in America, Regaining the Productive

Edge from the MIT commission on Industrial

Productivity (New York: Harper Perennial, 1989).

1995), p.12.

S e p t e m b e r-October 1994, p.144.

319

9. David M. Anderson, Design for Manufacturability,

Optimizing Cost, Quality and Ti m e - t o - M a r k e t

(Lafayette, CA: CIM Press, 1990).

10. Ibid., p.82.

11. Ramon Bakerjain, ed. Tool and Manufacturing

Engineers Handbook, Volume 6, Design for

Manufacturability (Dearborn, MI: Society of

Manufacturing Engineers, 1992); and James G.

Bralla ed., Handbook of Product Design for

Manufacturing, A Practical Guide for Low_Cost

Production (New York: McGraw-Hill, 1986).

12. Ray P. Prasad, Surface Mount Te c h n o l o g y,

Principles and Practice (New York: Van Nostrand

Reinhold, 1989); and Phil P. Marcoux, Surface

Mount Te c h n o l o g y, Design for Manufacturability

(Sunnyvale, CA: PPM Associates, 1989).

13. Lance A. Ealey, Quality by Design, Ta g u c h i

M e t h o d sand U.S. Industry (Dearborn, MI: ASI

Press, a division of American Supplier Institute,

1 9 8 8 ) .

14. Nikkan Kogyo Shimbun, Ltd./Factory Magazine,

P o k a - Yoke, Improving Product Quality by

Preventing Defects (Portland, OR: Productivity

Press, 1987).

322

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California Management Review, Winter 1990.

Harvard Business Review, May-June 1988; reprint

number 88307.

jointly by the Operations Research Society of

America and the Institute of Management Sciences),

p p . 2 0 - 2 7 .

4. B. Joseph Pine, II, Mass Customization, The New

Frontier in Business Competition (Boston: Harvard

Business School, 1993), p.180.

5. Ibid., p.203-204.

6. Ibid., chap.8.

Sloan School of Management, MIT, September 1991.

9. Shigeo Shingo, A Revolution in Manufacturing, The

SMED System (Portland, OR: Productivity Press, 1985).

366

367

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369

3

371

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7

373

8

10

11

375

Evaluating Virtual Design Strategies in Multicycle

Technology Management 8 (1991) , pp. 339-358.

Software Wins Orders for Picking Brains of

377

4. Michael Schrage, No More Team! Mastering the

Dynamic of Creative Collaboration (New Yo r k :

Currency Doubleday, 1995), pp.185, 186-187.

Communications of the ACM 35, no.6, (June 1992),

Fortune, November 14, 1994, pp.92-11 0 .

no.3, (Fall 1989), pp. 403-424.

8. Irid., pp.407-408.

9. Irid., p.403.

A S A P, February 26, 1996, pp.52-82.

11. See J. Utterback, M. Meyer, T. Tu ff, and L.

August 1992), pp.7-13.